Agglomerate Stone Flooring
Agglomerated stone flooring is the technical term for a man made composite based material that is pressed, cured, cut and polished to look like stone, but perform much better. Agglomerated stone often uses natural stone in the composite material. It uses anything from granite, glass, shells and other items to more commonly found materials like marble and quartz. Although both the marble and quartz based engineered stones are created through a similar process, and multiple companies produce both at the same time, there are distinct differences in their properties, applications and appearance.
Everyone loves the luxurious look of marble, but it is a relatively soft material which is prone to scratching, and also makes maintenance simpler since they can just be re-polished until they become too thin. Marble is also very abundant and comes in a wider array of options, which gives engineered marble a fantastic cost effective alternative to all natural stone. Agglomerated marble is typically use as flooring materials for large commercial projects such as hotels, shopping centers, business lobbies, etc. where they combine the attractive appearance of marbles with more budget friendly prices and good availability.
Quartz on the other hand is a much harder material. The scale of marble is roughly 3, where as quartz are usually at 7. This makes them much durable and resistant to scratching, on the other side maintenance is more challenging making re-polishing and working with them in general more difficult. So in turn they are more commonly used for kitchen counter tops, where the cost can be more reasonable. When used as floor tiles, care is required to ensure compatibility with the adhesive used. Reaction resin adhesives and rapid drying adhesives are generally successful, but bond failure can occur with other non professional adhesives. Additionally, agglomerate stone tiles are more sensitive to both thermal expansion and contraction and to dampness from underlying screeds, necessitating the inclusion of movement joints at a higher frequency than for stone or ceramic floor tiles and verification by testing of the dryness of underlying layers.
So while a more technical stone compound, its versatility, durability, and cost make it a practical choice for many looking for natural stone, without the higher costs and maintenance. At Fine Floorz, we understand most of the risk lies in the right choice and installation. Our stone professional will help you make the right choice for your home or business.
Check out more great flooring options provided by Fine Floorz!
Know this information before installation day.
Think of it this way: the earth has been preparing your natural stone for millions of years. Doesn’t it make sense that you prepare your home for the flooring before it arrives? Of course it does, and that’s why we’ve prepared this section for you.
Being prepared and involved beforehand will help insure that the process is done smoothly and efficiently, and, hopefully, eliminate expressions of “If only I had checked on…”
Below are the key things you should know about before installation day,
Tip #1: few of us are naturals at installing natural stone flooring.
Installing this type of floor is heavy, difficult work, labor intensive and extremely exacting. It’s simply not for the weekend do-it-yourselfer.
We strongly recommend you call upon a reliable, seasoned, dedicated professional to install your natural stone floor. Ask us for help in this matter.
That way you can be assured of a beautiful, efficient and correct installation.
However, while installing natural stone flooring is a skill that is developed through years of experience, your understanding of the basics of installation will increase your knowledge of the process, and enhance your confidence in the professionals working in your home.
As with most flooring products, the first step is to prepare the substrate, the surface on which the stone tile will be laid. Using professional installers will insure that the correct materials and methods are employed.
With cement subfloors, installers can opt to apply the mortar directly to it and simply lay the tile.
Wood subfloors, however, usually require a CBU or cement backer unit for support and a moisture barrier.
It’s important to note that movement in the substrate material can sometimes occur. For example, water penetrating the grout and/or freezing and thawing temperatures can sometimes cause tile to rise, crack or chip.
To help prevent this, some installers will use a material called Ditra.
Ditra is an underlayment that provides a solid foundation for the tile, while still allowing for slight movement of the substrate without damage.
For example, in the event that water penetrates the grout in a bathroom, it provides a protective waterproof barrier.
Your floor will now come to life.
The installer will measure the area and snap chalk lines for an accurate layout, then determine which pieces of tile will need to be cut to fit the area.
Tiles that need to be cut are measured and marked with a pencil.
The installer then uses a wet saw with a 10-inch diamond blade to cut through the stone tile.
The freshly cut edges are smoothed by hand with a white stone.
Once the layout has been determined, the installer can begin setting the tile.
Your beautiful new floor is about to be born.
Thinset mortar, which is a cement based adhesive, is applied to the surface with a notched or grooved trowel.
The tile is then placed into the thinset and pressed firmly into place.
Wedge or butter? Know the difference.
Stone tile is typically installed with narrow grout joints, meaning the tiles are laid very close to each other on all sides.
If it is a large tiled area, installers may use plastic tile wedges or spacers to maintain consistent spacing between each tile. In small areas they may not use these at all.
The installer may back butter the back of the tile with thinset mortar which will strengthen the bond between the tile and mortar already laid on the substrate.
As the installers move along setting the tile, they continually check to make sure the newly tiled area is as level as possible.
Since stone tiles vary in thickness and size, the amount of thinset mortar applied is adjusted where needed.
After all the tiles are set and the thinset mortar has fully cured, the installer fills the joints between the tiles with grout.
Un-sanded grout is most commonly used in natural stone installations.
This type of grout is used because it is able to fill the small joints more easily and will not scratch soft stones like sanded grout might. Your installers think of everything.
Un-sanded grout is a dry, Portland cement-based product that is mixed with water onsite.
The grout mixture is spread over the tiled area with a grout float to fill in all the joints.
A sponge is then used to remove excess grout from the surface of the tile, while leaving the grout in the joints to cure.
And that is how your beautiful natural stone floor is professionally installed.
What to know and do before installation day
Deal first with your furniture.
Remove all furniture and other objects and materials from the areas where the installation will take place. Some installers will move your furniture, but there may be an additional charge for doing so.
Before moving, you’ll also need to empty the contents of china cabinets, closets and the like.
Be aware that the area of installation must be climate controlled (heated or air conditioned). Indoor humidity should be maintained between 45-65%.
Now address your old floor covering.
Please consider how your old floor covering will be taken up and disposed of. This can be a time consuming task. We recommend that you check with us about the cost and the method of disposal.
If you prefer to remove your present floor covering, do it at least one day prior to arrival of your natural stone product to allow for cleanup and floor preparation. If removing old carpet, please leave tack strips in place and pull the staples out of the floor from the original pad.
What will you do about your trim?
In many cases, moldings and baseboards need to be removed for natural stone installation. Your installer may do this but at an additional charge and they will probably not be responsible for damage or breakage due to dry or brittle wood.
Painted baseboards, woodwork and paint may need retouching after the installation is complete. If necessary, this is your responsibility.
Next, address the subflooring.
Your existing subfloor may need to be prepared to receive the natural stone, or a new subfloor may be required. We suggest you discuss this with us and, if subfloor work is necessary, that it be done by qualified professionals. It is important that the subfloor be as clean and level as possible.
Ensure that the doors swing free.
When natural stone is installed, there’s always the possibility that the doors, especially closet doors, basement and bedroom doors, may not clear the new natural stone and swing free.
Some installers will remove doors in order to install the natural stone and re-hang them if possible. They probably won’t shave or cut down doors to insure clearance. You should check with us as to their policy and the cost. You may need to arrange for a qualified carpenter to provide this service after the installation of your new natural stone floor.
Stay on top of the clean-up.
Installing new natural stone will produce waste. Usually these materials are collected by your installer and left at your trash collection site.
Check with us before the day of installation so you’re clear about the clean up, if there are added costs to do so, and ask about the plan for natural stone remnants.
What to know and do during installation day
Home is the only place to be.
Be prepared to be at home the day of installation and be available in case the installation crew has questions.
Your presence will insure that the correct natural stone is installed in the right areas.
Because it is difficult to estimate the length and circumstances of each job, some installers may not be able to give you an exact time of arrival. We suggest you be flexible and keep in touch with us.
The best laid floors are laid safely.
Your installers will use a variety of tools and techniques that can make the work area hazardous. Please make sure that children and pets are kept out of the work area on installation day.
Walk-thru and talk it through.
We recommend that, prior to the completion of the installation, you walk thru the job with the chief installer. This will give you the opportunity to ask questions and be clear on any final details.
What to know and do after installation day
Breathe free and easy.
If you are sensitive to dust and odors, good ventilation should be established for 48 to 72 hours after installation.
When it comes to installation day be prepared.
Know what to do, when and how. Understand the needs of the installers and the installation process and your natural stone installation will run smoothly and you will be left with a beautiful product to enjoy for years to come.
In a way, Mother Nature has taken care of your natural stone flooring for millions of years. Now it’s your turn.
In this section we’ve outlined what you need to know about caring for your beautiful natural stone today and maintaining its timeless look for many tomorrows.
Plus, knowing what’s expected of you regarding upkeep can be a determining factor in which type of natural flooring you choose to buy.
All reasons why we called on our years of natural stone experience and created this important section.
So read on. Get to know exactly how to take care of your natural stone investment and it will reward you and your home for many years to come.
To keep natural stone clean, fight dirty.
Sand, dirt and grit do the most damage to natural stone surfaces due to their abrasiveness.
Floors should be dust mopped frequently using a clean, non-treated dry dust mop or broom.
A vacuum cleaner can be very helpful, especially on textured floors, but it needs to be in good condition and have no beater bar, so as to avoid scratching your beautiful floor.
Vacuum cleaner attachments are also useful for hard to reach areas.
Be preventative. Walk-off mats or area rugs on either side of exterior entrances will help collect loose dirt before it reaches your stone floor.
Make sure that the underside of the mat or rug has a non-slip surface.
These mats need to be kept clean, as well. So shake, shake, shake!
Damp mopping your natural stone floor will help keep it looking beautiful for life.
Call on us to suggest specialty products designed for use on your stone floors.
Always blot spills immediately. A neutral pH detergent or pure soap, such as Liquid Ivory, and warm water, can be used for spills or periodic complete cleaning.
Be sure to rinse the floor thoroughly and dry the surface with a soft, clean cloth. Too much cleaner or soap may leave a film and cause streaks. Change your rinse water frequently.
Do not use products that contain lemon juice, vinegar or other acids on marble, limestone or travertine.
You should avoid using products that contain abrasive cleaners, cleansers (dry or soft) or any ammonia-based cleaners on any stone. These products will dull its luster.
Also, do not use retail grout cleaners, scouring powders or bathroom tub and tile cleaners on your stone.
For heavens sake please don’t mix bleach and ammonia; this combination creates a toxic and lethal gas.
To remove algae or moss from your stone in outdoor pool, patio or hot tub areas, flush with clear water and use a mild bleach solution.
Finally, note the following.
You should know that once your natural stone is installed it is your responsibility to properly maintain caulking in heavy water-use areas to prevent damage.
Additionally, it’s best to take care when moving heavy objects across your stone floor to avoid scratching or chipping.
Cover furniture and table legs with protectors to guard your floor against damage.
Remember that each stone has its own level of porosity that makes some stone floors more susceptible to staining than others.
So, based upon your lifestyle and the type of stone you choose, sealing your stone may be an option to consider.
We recommend that the sealing be performed by a reliable professional.
A natural stone floor is a work of wonder that needs a little work from you.
But time spent caring for it will help maintain its classic beauty and unique personality for years to come.
A natural stone floor provides a very pleasant look, but it does require some special care and attention which might, at times, be quite costly when compared with other flooring. This is especially the case if you opt to hire a professional repairer or restorer rather than attempting to do the work yourself. Here, we shall be discussing the basic steps you should follow in order to try to repair any holes that might develop in the natural stone floor.
Step 1: Examine The Floor
First of all, examine the floor well to check for any holes and other defects. If you notice any, try to ascertain the reason behind their development in order to be able to treat them accordingly, while making sure to prevent any new holes from developing.
Step 2: Sand the Hole
It is best that you hand-sand the hole to prepare it for the subsequent processes. Use some water to wet it while sanding for better results. Holes or small scratches will, in the vast majority of cases, be rough and have some loose small stones at the edges. Hence, if not sanded well, you will find problems filling it adequately, causing small holes to remain. This will ultimately end up ruining your work because if the hole is not filled in a solid manner, it will develop again over time.
Step 4: Clean the Hole
The next step is to clean the hole of any dust or other residues that might have accumulated around the hole’s edges and nearby areas. It is also recommended that you clean the area with some suitable cleaner diluted with some water. Before proceeding to the next step, make sure that you have allowed the hole to dry completely.
Step 5: Apply the Grout
Once you are done, start to apply some grout inside the hole. Make sure you use a good quality brand and one which is suitable for your stone. Use sparingly in order to fill the hole well. Any excess will then have to be cleaned off before drying up. Make sure you do not leave any open parts, as even if they are small, they are porous and will end up ruining the work and requiring you to repeat the whole process after a short period of time. Also, make sure to follow the particular instructions for the brand of grouting you use when applying it.
Step 6: Apply Sealer
At this point, you need to apply some sealer. You can apply it either by means of a brush or by using the tip of a soft cloth or small towel. If you are aware that your natural stone floor is very porous, it is best that you apply more than one coating of sealer for better final results.
By following these steps carefully, you will manage to repair any holes in your natural stone floors yourself.